GET IT ON THE MARKET FAST

FORMTEKNIK’s new 1900m² Medical Technology test center in Denmark is ISO 13485 certified and set up to handle DOE, validation, transfer Turn-Key cells and pilot production, in a white- and clean room class 8 environment. We have reserved more than 800m² “plug and play” space for your IM-Machines and related automation setup.

FORMTEKNIK’s Consumer Packaging 1000m² test centre in Sweden provides high speed IMM across the range from 50 ton to 750 ton. In addition we have reserved space for system integration and your IM-Machines. We work both on a consultative basis for specific IM tasks to the complete validated turnkey solutions.

1

MOULD TESTING

Our process specialists have industry recognised expertise in the required systematic process development approach expected within the medical industry (Scientific Moulding). This approach encompasses all phases from debugging , material-tests, samples for automation testing and Mould-FAT. Even our FOT samples are a product of a systematic process optimization provided with in-house 3D scanning, optical- and/or tactile- CMM measurement reports including a comprehensive action-tracker document to highlighting all critical parameters. This systematic approach enables us to deliver the shortest possible process time from the FOT to the approved mould FAT. We test in secure and closed environments to guarantee confidentiality.

2

PILOT PRODUCTION

FORMTEKNIK offers to get your product on the market in a unique market leading lead-time by our integrated concept from validated pilot production leading into your Scale Up requirements. We deliver a fully debugged solution, including first phase pipefilling production in ISO 13485 and clean room environment.

2

PILOT PRODUCTION

FORMTEKNIK offers to get your product on the market in a unique market leading lead-time by our integrated concept from validated pilot production leading into your Scale Up requirements. We deliver a fully debugged solution, including first phase pipefilling production in ISO 13485 and clean room environment.

3

TRANSFER MOULDING

In parallel with supporting pipeline filling or pilot production we build the upscale turnkey solutions ready for transfer and volume production without mixed risk responsibility. This first phase production concept ensures that critical product and development knowledge is securely retained while providing significant opportunities for quality improvement and cost optimisation. This is associated with delivering high OEEs of the high-volume moulds and the transfer of validated turn-key cells ready for high-volume production. Our customers will always have online access to history, know-how, 3D-scan measuring and process data before transferring to the manufacturer.

4

PERFORMANCE MONITORING

FORMTEKNIK’s process monitoring system is an option for all FORMTEKNIK’s moulds and is integrated in the MouldCat® cloud software. A GSM/NB-IoT or network connection enables external monitoring of the mould performance, process- and location changes plus process quality and includes a mould service indicator. Since FORMTEKNIK programs all servo movements or safety signals and sensors in to the integrated PLC, we are able to connect and provide online support or diagnosis.

4

PERFORMANCE MONITORING

FORMTEKNIK’s process monitoring system is an option for all FORMTEKNIK’s moulds and is integrated in the MouldCat® cloud software. A GSM/NB-IoT or network connection enables external monitoring of the mould performance, process- and location changes plus process quality and includes a mould service indicator. Since FORMTEKNIK programs all servo movements or safety signals and sensors in to the integrated PLC, we are able to connect and provide online support or diagnosis.

5

SUPPORT CONCEPTS

FORMTEKNIK’s dedicated service department travels around the globe and provides service and support to our moulds and IM process. Moreover, we provide virtual service possibilities using latest augmented reality techniques and conference systems. We also offer our customers to attend FOTs and FATs in our technical centres using this technology. Our local service partners in USA, Mexico, China and Brazil ensure a quick response to our customers in these regions. We also offer local manufacturing of moulds and spare parts in key markets according to FORMTEKNIKs design to ensure the quality and warranty. In addition to our hands-on and virtual service, we offer online performance tracking and preventative maintenance via MouldCat® and MouldBox®. We can access the MouldBox® and monitor the performance, process changes, quality or undertake mould diagnostics online.

6

VIRTUAL SERVICE CAPABILITY

Service is the key to our customers. We travel the globe to support you with startup and process optimization, our service partners ensure fastest response locally. With MouldCat® and MouldBox® we monitor mould performance and enable predictive and preventive maintenance. FORMTEKNIK’s service in challenging times uses Augmented Reality Technologies with simple integration into Microsoft Teams and other conferencing systems.

Take a guided tour through our facilities and FOT, DOE, FAT-runs in our Tech Centres. We support you during SOP and coach you in mould maintenance – All virtually! Use our AM-equipment to get live support from our engineers for swift projects in challenging times. We speed up your time to market.

6

VIRTUAL SERVICE CAPABILITY

Service is the key to our customers. We travel the globe to support you with startup and process optimization, our service partners ensure fastest response locally. With MouldCat® and MouldBox® we monitor mould performance and enable predictive and preventive maintenance. FORMTEKNIK’s service in challenging times uses Augmented Reality Technologies with simple integration into Microsoft Teams and other conferencing systems.

Take a guided tour through our facilities and FOT, DOE, FAT-runs in our Tech Centres. We support you during SOP and coach you in mould maintenance – All virtually! Use our AM-equipment to get live support from our engineers for swift projects in challenging times. We speed up your time to market.

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